This solution provides a fully automated inspection of wind turbine towers for painting defects in production, providing defect-detection of over 95%. Accompanying the automated detection of all defects, a mobile AR-app allows finding defects reliably and documenting the repair process, thus also providing an over 95%-rate for locating and fixing detected defects.

Project: ZDZW

Publisher: AIMEN, FRAUNHOFER, UPV

Technology: Fully automated computer-vision-system

Industry: Wind turbine towers

INTRODUCTION

The AR-Enhanced Inspector is able to locate and visualize painting defects on wind-turbine-tower-segments via augmented reality with a hand-held device. Accurate defect-detection is performed in an initial step by a fully automated computer-vision-system, also available in the ZDZW-context. For reliably finding and fixing detected defects, workers are guided to them by navigational overlays, augmenting the real-world. For traceability of the repair-process they can document repair-activities by taking pictures and adding textual or graphical annotations.

FEATURES/BENEFITS

  • Features:
    • Connection to the ZDZW-system for automated defect detection. 
    • Location of a hand-held device relative to the wind-turbine-tower-segment. 
    • Worker guidance via Augmented Reality. 
    • Immediate repair-documentation in the AR-app
  • Benefits
    • Makes inspection less error-prone, as machines are more reliable than humans. 
    • Saves time for workers, as they can quickly locate defects. 
    • Makes fixing defects less error-prone, by reliably guiding workers to defect locations via Augmented Reality. 
    • Makes the repair-process traceable by allowing easy documentation and annotation.

TECHNICAL INFORMATION

Augmented reality with a hand-held device

RESOURCES

USE CASE

SERVICES LINKED

PUBLISHERS