Digital twin for stamping dies

Rapid formability evaluation for stamping processes

Project: R3GROUP

Publisher: LMS

Technology: Digital Twin

Industry: Manufacturing, Digital Manufacturing

INTRODUCTION

Transform your tooling design process with our Digital Twin for Stamping Dies.

The Digital Twin solution for the forming industry offers rapid and cost-effective digital simulations during the early design stages, streamlining the development process and reducing time-to-market for stamping tools.

Digital Twin for Stamping Dies - R3GROUP technologies

FEATURES/BENEFITS

The main features of this solution are: 

  • Automated identification of forming-related features from the part CAD.
  • Identification of formability of each feature with detailed explanation in case of non-manufacturable features.
  • Cost-effective alternative to commercial FEA tools.
  • Generation of formability report along with visual representation of problematic features.


TECHNICAL INFORMATION

The main benefits of this solution are: 

  • Decreases the time required for iteration, improving responsiveness to new tooling orders.
  • Supports the fast exploration of design changes, providing directions to ensure formability.
  • Facilitates better decision-making in the early stages of tool design.
  • Provides an intuitive and easy-to-use interface, reducing the skills barrier for technology adoption.


RESOURCES

USE CASE

GORENJE's integration of the Digital Twin for Stamping Dies is expected to bring significant benefits in efficiency and cost reduction. By adopting this advanced simulation technology, GORENJE anticipates reducing reconfiguration times by over 50%, directly translating to a decrease in downtime and an increase in production availability by 5%. The Digital Twin's ability to rapidly iterate and optimize designs is projected to cut the number of tools needed by more than 50%, streamlining the tooling design process and reducing time-to-market for new orders by approximately 30%. These improvements are expected to lead to a more flexible and reconfigurable manufacturing process, enhancing GORENJE's overall production efficiency.

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