EMAT UT
The solution enables real time monitoring of the multipass weld process which helps to reduce scrap production by approximately 60%, minimize rework times and improve process yield based on a better defect detection and characterisation.
Project: ZDZW
Publisher: INNERSPEC, GRI
Technology: Ultrasonic-based system
Industry: Metal parts
INTRODUCTION
The EMAT UT system works for the windmill tower manufacturing industry for Metal parts manufacturing companies whose processes involve multi-pass welding processes and are looking to improving their processes to reduce both waste production and environmental footprint.This system is capable of reducing time and cost associated to scrap production and re-work tasks during manufacturing, when compared to conventional methods, by performing real-time in-line inspection at high-temperature and fast characterization of defects.
FEATURES/BENEFITS
- Features:
- Real-time in-line inspection.
- Configurable alarms for defect detection.
- AI-based defects classification tool.
- Production statistical analysis.
- Benefits
- Reduce scrap production.
- Reduced re-work time.
- Improve on defect characterization (type and size).
- Assist in manufacturing process optimization by providing insights on the defects and comparing these behaviors with other production plants
TECHNICAL INFORMATION
- In-line tower weld inspection
- This system is capable of reducing time and cost associated to scrap production.
- Real-time in-line inspection at high-temperature and fast characterization of defects.